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  • Solving the economic, logistic challenges of manure
  • Article

    Solving the economic, logistic challenges of manure

    Ty Higgins | Posted on

    October 18, 2019



    manure management

    This summer, there were two new pieces of equipment by the pig barns at Stateler Farms in McComb, which is one of the sites of the Blanchard River Demonstration Farms project. A KDS Separator and Quick Wash trailer were both used in new research, headed by Applied Environmental Solutions co-founder Rick Johnson.

    The KDS Separator is a dewatering device that uses rotating disks to separate water from manure, then compresses the manure into a cake that contains about 15% moisture content and has recovered up to 70% of the phosphorus. The idea is to keep the phosphorus in the solid portion of the manure so it can be hauled further distances from the farm or turned into a commodity for alternative uses.

    “This type of unit is designed to be practical and economically doable for the smaller scale farmers,” Johnson said. “If you can’t find solutions for them, you will simply not have as much of an impact on what you are trying to accomplish.”

    For many years, the practicality of a dewatering unit has been unattainable from a cost standpoint for many industries, including agriculture. Today, however, Johnson said the technology has hit a price point that a return on investment can be realized. What used to carry a price tag up to $1 million can now be as low as $50,000.

    The Quick Wash unit takes the particulate form of manure, makes as much of the phosphorus soluble as economically possible and then precipitates out the phosphorus in the form of calcium phosphate.

    “Some test results from the Stateler farm showed an initial reduction of ammonia of up to 20%, which is significant,” Johnson said. “Our goal is trying to develop a suite of solutions that are economical and can be more broadly applied throughout the state.”

    Anthony Stateler watched Johnson and his team as the KDS and Quick Wash units were put to the test and he said he was impressed with the possibilities.

    “It was really interesting to see what they were able to do with the phosphorus byproduct they were able to get out of our manure,” Stateler said. “We know phosphorus is an issue in the Western Lake Erie Basin so figuring out how equipment like this can economically pull that phosphorus away to allow us to spread that phosphorous a little bit further away from the farm could be a benefit for water quality efforts.”

    In the near future, these units will also be tested on Ohio dairy and poultry farms to see how feasible the technology could be for those types of applications.

     

    New and beginning farmers
    My first recommendation in your journey is to start out with a local farming friend or mentor along with joining an organization like Ohio Farm Bureau.
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    Greg McGlinch

    Darke County Farm Bureau

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    We’re just so thankful for the Farm Bureau and the foundation for helping put this together. And of course, the Boyert family for the vision they had with this grant. It’s jumping us forward 10 years. It’s unbelievable.
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    Nathan and Jill Parriman

    Clermont County Farm Bureau

    Bringing the farm back to life
    I could not have done it without the resources I have found through Farm Bureau.
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    Trumbull County Farm Bureau

    Youth pathways in Farm Bureau
    It wasn’t until I joined the Wilmington College Collegiate Farm Bureau that I truly saw how my passion could translate into leadership, advocacy and a career.
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    Wyatt Morrow

    Clinton County Farm Bureau

    Giving farmers a voice
    The issue of property taxation remains as one of the biggest challenges our members face today. Ensuring agricultural property is valued for its agricultural potential and not development is critical to the continued success of Ohio agriculture.
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    Matt Aultman

    Darke County Farm Bureau

    Select Partner Program
    Through the Select Partner program, we became educated in farm insurance and weren't just selling policies. It became more and more clear why farmers need an advocate like Ohio Farm Bureau.
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    Chad Ruhl

    Farm manager, CSI Insurance

    Advocacy
    So many of the issues that OFBF and its members are advocating for are important to all Ohioans. I look at OFBF as an agricultural watchdog advocating for farmers and rural communities across Ohio.
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    Trumbull County Farm Bureau

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    Ohio Farm Bureau Federation is a member of American Farm Bureau Federation®, a national organization of farmers and ranchers including Farm Bureau® organizations in 49 other states and Puerto Rico, and is responsible for Farm Bureau membership and programs within the State of Ohio. Ohio Farm Bureau Federation programs and services are available only to Farm Bureau members within Ohio. The political views expressed in these pages represent Ohio Farm Bureau Federation's positions on various issues as they relate to Ohio. The positions of the national Farm Bureau organization collectively are expressed through American Farm Bureau Federation. Any opinions, statements or views expressed through comments or by outside contributors are the express views of those individuals and do not necessarily represent the views of the Ohio Farm Bureau Federation.

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